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Production technology of plastic parts for automotive industry
Šobáň, Jakub ; Ohnišťová, Petra (referee) ; Žák, Ladislav (advisor)
The diploma thesis presents a production technology design of an automotive industry component – a resonator holder. The initial production run of the part is 500 000 pcs. Injection production has been selected based on variant analysis of available technologies. Technological calculations have been performed. The selected material PP 56M10 will be used for operation in granules. A quadruple shaped cavity injection mold with a tunnel gate has been designed. Based on estimated technological properties an Arburg Allrounder 470 A machine has been selected. The break-even point (BEP) shows economic return at the production of 185 595 pcs.
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Manufacture of AC / DC adapter housing
Vašíček, Lukáš ; Ohnišťová, Petra (referee) ; Žák, Ladislav (advisor)
The bachelor's thesis proposes an injection mold for the production of a plastic adapter. Based on the evaluation of the technological possibilities of the production of a plastic product, the technology of plastic injection was chosen. The first part of the work is devoted to a theoretical explanation of plastic materials, injection molds and machines. The practical part presents and develops a complete design of the injection mold, including the selection of a suitable material. The mold is designed four times with a cold inlet insert. At the end of the work is a technical - economic evaluation of production.
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Design of manufacturing technology for plastic terminal device
Adamiec, Pavel ; Žák, Ladislav (referee) ; Kandus, Bohumil (advisor)
The master thesis deals with design to produce terminal using the plastic injection molding. In the first part are theoretical information about injection molding and injection molding with inserts. The second part is a concrete design of production terminal which contains: injection mold design, calculation of the injection parameters, machine selection, technical and economic evaluation of production. Terminal is made of polyamide 66, inserts material is brass. Parts of injection mold assembly are selected from Hasco standards. The main parts of assembly are made of 1.2312 steel. Production cycle is placed on injection machine Allrounder 375 V from Arburg.
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Different methods of connecting electrical parts in car locks
Kollár, Pavel ; Kandus, Bohumil (referee) ; Žák, Ladislav (advisor)
This Diploma thesis is aimed at various ways of connecting electrical parts in car locks. This part of the thesis includes technologies of electric cables, printed circuit boards, lead frames, 3D-MID technology and technology of electroconductive plastics materials. Listed technologies are compared. The aim of the practical thesis portion is the application of electroconductive plastic materials on the given part. For this purpose necessary changes were designed in the provided small series injection mold. The thesis also includes drawing documentation of the designed construction changes in the injection mold, as well as economic appraisal of the prototype manufacturing fees.
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Production single parts "Case of coil winding"
Rudolf, Bronislav ; Kandus, Bohumil (referee) ; Žák, Ladislav (advisor)
Bachelor´s thesis is elaborated in terms of branch B-STG engineering technology. Smoothing - out suggestion manufacturing engaged plastic parts from material PA66- GF25 FR by the help of injection technology. Firstly, the basic materials for injection are described, then is described injection principle, injection mold and injection machine. The practical part deals with their own forms of construction. In the inclusion is simple economics upward revaluation expense and surplus.
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Production technology of plastic body aperture
Dluhoš, Jan ; Kebrle, Ondřej (referee) ; Kandus, Bohumil (advisor)
This thesis deals with the production of a plastic body of the aperture by the method of injection moulding. The work includes a design of the injection mould for the given component. First, an appropriate material for the moulded piece was chosen and then the necessary calculations for the injection mould were made. A quadruplex injection mould with a heated inlet nozzle and pullout cores was designed based on these calculations. Modular components were chosen when designing the injection mould. The next part of the thesis contains the selection of the injection moulding machine for the given mould. The conclusion contains a technical-economical evaluation including the cost estimating for the injection mould and cost estimating for one moulded piece.
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Production technology of plastic base device with terminal
Horník, Tomáš ; Kebrle, Ondřej (referee) ; Kandus, Bohumil (advisor)
Master’s thesis deals with selection of a proper technology for manufacturing of chosen plastic part. The beginning of thesis contains part survey. Plastic injection was chosen as the most suitable manufacturing technology. Required theoretical knowledge for plastic injection mould designing were extracted in the recherche. Individual chapters deals with plastics, their manufacturing and plastic injection technology with all required knowledge about this technology, machines and moulds. Designing chapter contains every required calculation for mould design and all individual sections of mould design and injection machine selection. Injection simulations and their evaluations are part of this thesis aswell. Assembly and forms drawings as well as other documents used during thesis processing are included in the attachments.
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Production technology of the connector body from recykled material
Brhel, Michal ; Sedlařík, Vladimír (referee) ; Kandus, Bohumil (advisor)
Study developed during the Master's degree studies of Mechanical Engineering deals with the use of recycled plastic in the injection molding and its influence on the mechanical properties of the mold. Examined product is used in the automotive industry as a connector body. The housing is manufactured from a plastic material, polyamide. The annual production volume of 3 000 000 pieces. According to tests specified in standard USCAR2 regrind influence on mechanical properties and dimensions was evaluated. After the technical evaluation of the project, research was also judged from economic point of view. In this task, savings with the different content of the recycled material during production was calculated. The final chapters justify change of properties and they are proposing the use of recycled materials in practice.
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